PATENTED AWARD WINNING ENERGY SAVING AND ASSET PROTECTION COATINGS... NANOSCIENCE THAT WORKS FOR YOU.             | TOLL FREE: 800-858-3176 | INT'L +1 720-310-3480|

SYNEFFEXTM SUSTAINABLE THERMAL INSULATION COATINGS

Patented Nano-engineered Thermal Insulation in a Class of its Own.
Corrosion Proof. Chemical Resistance. Pays for Itself Fast, in Approximately 12 Months.
Keeps Saving You Money for 10 Years or More.

BUY NOW
Thermal Insulating Paint Demonstration

ABOUT US

Syneffex™ Thermal Insulation Coatings are the top choice for a wide variety of thermal insulating paint applications over pipes, pipelines, tanks, ovens, processing vessels, heat exchangers and more.

Syneffex™ patented industrial thermal insulation paint solves corrosion-under-insulation (CUI) by both insulating and preventing corrosion with a single product. Our thermal paint coatings are multipurpose spray applied products that are simple to deploy.

BUY NOW
REQUEST A SPECIFICATION

HOW IT WORKS

Spray applied thermal insulating paint

Spray-on thermal insulating coatings by Syneffex™ can be used up to 400F/204C, fit any shape of equipment and do not require any exterior jacketing.

Spray equipment while in service

You can spray apply this technology easily while equipment is in-service and our concentrated insulation coatings will work diligently for 10 years or more without degrading.

WHY CHOOSE SYNEFFEX™?

  • PAYBACK PERIOD WITHIN 6-18 MONTHS*
  • AVERAGE ENERGY SAVINGS OF +20%*

  • FAST CURE LOWER HOT SURFACE TEMPT IN 1-2 HOURS

  • ENERGY SAVING INSULATION COATING THAT STOPS CUI

  • SPLASH RESISTANT TO ACIDS, BASES & FUELS

  • EASY TO APPLY WITH A STANDARD SPRAYER

  • EARTH-FRIENDLY, SUSTAINABLE, WATER-BASED, LOW VOC, NON-TOXIC

  • RAPID SAFE TOUCH COATING ALLOWS HOT EQUIPMENT TO BE TOUCHED IN HOURS*

* Individual results can vary

Sustainability Simplified & Sustainability Accelerated….That’s Our Promise!

Reduced Energy Consumption More Than 10% & Carbon Emissions By 2% In Over 38 Factories

“As a business, we have an ongoing commitment to reducing our impact on the environment and continuously improving the working conditions in our facilities worldwide. Having comprehensively tested Syneffex coatings we found they significantly reduced process energy whilst standing up to the harsh environment of an industrial dye house.” – Coats plc

Results:

  • Reduced Energy Consumption By More Than 10%
  • Reduced Carbon Emissions By 2% In Over 38 Factories

Heat Shield™ Only Required 2 Heat-On Cycles, Significantly Minimizing Heat Loss & Decreasing Temperature

“We have closely monitored a dyeing process which takes place at 60C (140F) for a 60 minute reaction time; the steam-based heat exchanger of the un-insulated machine needed 24 heat-on cycles, whereas the Heat Shield™ machine’s heat-exchanger only needed 2 heat-on cycles. This proves that by proper insulation, heat losses are minimized; it also shows that oscillation of temperature is decreased.”
– AHMET TURGUT, FACTORY MANAGER Erenko Tekstil

Results:

  • 51% energy savings
  • Reduced Steam Consumption Per Dyeing Cycle From 1,326 kg To Only 651 kg

7-Coat Application Reduced Surface Temperature From 152F (67C) To Approximately 100F (38C)

“We love that we are amazing at helping facility managers bring their equipment to a safe touch in just a few hours and that we help to keep people safe.” – The Syneffex™ Team for City of Cocoa, FL, Water Reclamation Facility:

Results:

  • Reduced Surface Temperature From 152F (67C) To 100F (38C)
  • Lowered Surface Temperature Of Pipes To A Safe Touch Level

Problem:

The exhaust pipes that ran from an industrial blower were radiating heat and making the environment inside the building too hot and very uncomfortable for the workers.

Solution:

Our Syneffex™ Team recommended a 7 coat application of the Heat Shield™ EPX-H2O heavy-duty thermal insulation coating. The pipes, had an operating temperature of 152F (67C). The coating was spray applied while the pipes were hot and in operation for a faster application. After application, the surface temperature of the piping was reduced to below 100F (38C).

“The Boil Kettle insulated with Heat Shield™ EPX-H2O product saved energy and was able to boil faster than the uncoated kettle. I applied 4 coats of Heat Shield™ High Heat as a primer, and then added two coats of the Heat Shield™ EPX-H2O. The EPX-H2O coated Boil Kettle can get 85 gallons of wort/beer to a boil in about 45 minutes and keep it there consistently. The non – coated Boil Kettle can only get approximately 65 gallons to a boil, but it takes close to 2 hours to get it to boil ! In other words, the EPX-H2O coated kettle can get 20 more gallons of beer to boil in about half of the time compared to the uncoated kettle.”
-M.Gillis-Blue Line Brewery, NY

Results:

  • Increased Production By 30%, Equating To $400 Additional Wholesale Revenue Per Day

EPX H20

Heat Shield EPX-H2O Insulating Paint

HEAT SHIELD™ EPX-H2O THERMAL INSULATION AND PROTECTIVE COATING

Heat Shield™ EPX-H2O is a powerful nano-engineered 2-part water based reactive prepolymer that provides thermal insulation for applications where superior performance is needed.

BENEFITS OF SYNEFFEX™ THERMAL COATING

  • No Downtime- Apply Without Shutting Machinery Down
  • No Cladding Required Eliminating the Threat Of Hidden CUI
  • Can Be Applied To Nearly Any Surface
  • Meet OSHA Safety Standards
  • Long-Term Solution, 10+ Years
  • Be A Hero! Save Your Company Time & Money
  • No Corrosion

Heat Shield™ EPX-H2O Thermal Insulation and Protective Coating

Coverage Rate per Gallon:
188 S.F. @ 1 coat (10 mils/254 microns wet film thickness)
Standard application is typically between 4-10 coats (depending upon needs)

Actual coverage rate may vary depending on surface texture. All products are sold by weight, not volume.

ASK US ABOUT CONTRACTOR AND VOLUME DISCOUNTS, CALL 800-858-3176.

Patented Technology

Description

Heat Shield™ EPX-H2O is our #1
High Temperature Industrial
Protective Thermal Insulation

Proven to solve the most difficult
energy efficiency, corrosion, CUI, and safe touch problems
of factories and industries.

Technology Patented Worldwide

Heat Shield™ EPX-H2O is a powerful 2-part water based reactive prepolymer that provides thermal insulation for applications where superior performance is needed. It has excellent splash resistance to chemicals. Heat Shield™ EPX-H2O is splash resistant to: 98% sulphuric acid, ammonia, bleach, and other acids, bases and fuels.

BENEFITS:

* Thermal Insulation
* Energy Savings
* Corrosion Prevention
* Moisture Resistant
* Safe Touch Solution
* Chemical Resistant
* Abrasion Resistant
* 10 Year Warranty | Maintains Performance Over Lifespan
* Easy to Apply – Tough & Durable
* Use on Surfaces up to 400F/204C

PERFECT FOR:

* Steam Pipes | Pipe Insulation
* Dye Pots
* Boilers | Boiler Insulation
* Textile Equipment
* LNG Tanks | Tank Insulation
* Marine HFO Systems
* Heat Exchangers
* Dryer End Covers
* Fuel/Chemical Storage Tanks
* Other Hot and Cold Process Equipment

 

FLIR THERMAL IMAGING VIDEO

See how 7-coats of the Heat Shield™ EPX-H2O reduced this steam pipe to a safe touch temperature.  This paper mill saw a reduction from 120C (248F) to approximately 50C(122F). That’s a difference of -70 Celsius (-126 Fahrenheit)!

Need Help with a Specification? Click Here!

Save Money with an EPX-H20 Premiere Kit (Includes Sprayer!)

 

Featured Case Studies

Be Brilliant. Buy Heat Shield™ EPX-H2O Now. Sustainability Simplifed™

Heat Shield EPX-H2O Downloads

Product Data Sheet |  Application and Mixing Guide | SDS Part A | SDS Part B

 

Additional information

Weight N/A
Dimensions N/A
Purchase (Size):

2 Gallon Kit, 5 Gallon Kit

Color:

White, Charcoal Grey, Custom Tint

Chemical Resistance

Splash resistant to acids, bases, and fuels

Corrosion Resistance: ASTM B117

750 hours, Excellent

Impact Resistance: ASTM D2794

15 in. lb.

Flame Spread: ASTM E84

Class A

VOC Content

Less than 150 g/L (low VOC)

Type

Water-based, 2-part epoxy, non-hazardous

Coverage Rate

188 S.F. (17.5 m2) per gallon at 1-coat (10 mils/254 microns wet film thickness)

Typical Application

2 – 4 coats EPX-H2O, applied at 10 mils/254 microns each coat. No primer needed.

3 reviews for Heat Shield™ EPX-H2O Thermal Insulation and Protective Coating

  1. Customer Review Highlights

    “Steam consumption on our textile dyeing machines was reduced from 1,326 kg per process cycle to only 651 kg per process cycle – a 51% reduction as compared to before Heat Shield™ EPX4-H2O insulation was used.” -Elasteks Textile

  2. Customer Review Highlights

    “Having comprehensively tested the Heat Shield™ High Heat and EPX4-H2O coatings, we found they significantly reduced process energy whilst standing up to the harsh environment of an industrial dye house…reducing our process steam consumption by over ten percent – and therefore our carbon footprint by around two percent.” -Coats plc

  3. Customer Review Highlights

    “The EPX4-H2O stood up to the moist environment well without degrading. Initial temperature readings were taken on the exterior of the steam line and showed a surface temperature reduction from 160C to 80C (320F to 176F) with the coating.” -Unilever affiliate Unipro

Only logged in customers who have purchased this product may leave a review.

REQUEST A CUSTOM SPECIFICATION

Our Technical Team is pleased to assist you with a project specification and estimate to make your job simpler. Our specifications include recommendations for which product(s) to use, the thickness (number of coats) we recommend to meet your goals, application details, pertinent product data sheets and case studies. If we have all of the necessary information, we can include a payback estimate too.