Business Case for Sustainable Manufacturing

A growing number of companies are treating “sustainability” as an important objective in their strategy and operations to increase growth and global competitiveness. This trend has reached well beyond the small niche of those who traditionally positioned themselves as “green,” and now includes many prominent businesses across many different industry sectors. In many cases, these efforts are having significant results. Sustainable manufacturing helps companies to save money, enhance competitiveness, and reduce environmental, health, and safety impacts.

Source: The EPA’s >> Sustainable Manufacturing Website

Syneffex’s Sustainability Simplified™

Typical and Reported Energy Reduction is 25%

Sustainable leaders in companies of all sizes are tasked with implementing measures to save energy and reduce operating costs. Our Syneffex™  product lines are making a significant difference around the world for companies ranging in size from multi-nationals to small businesses.  These innovative coatings offer durable and long-term solutions for the insulation of manufacturing equipment and the protection of assets.  Syneffex™ provides customized Sustainability Simplified™ Solutions  for rapid integration into your operation. Save Energy. Exceed Your Goals. Now.

Typical Payback Period:  6-18 months

ROI? Ongoing! Yes, that’s right.  Syneffex™ Coatings are products that pay for themselves fast and provide ongoing energy savings.  Additionally, your asset life is extended with the protection from corrosion and CUI. Importantly,  your energy savings will be maintained year-after-year.  You see, our Syneffex™ product lines do not degrade like traditional insulations due to mold, moisture and dust infiltration.  Smart companies are using Syneffex™ technology to save big.  Do you want to save energy and money consistently year-after-year?  It’s a no brainer!

Sustainability Simplified™ Solutions

Our coating line provides an array of benefits, each one with its own meaningful contribution. We listen to your sustainability needs and create customized specifications just for you. We will help you integrate these solutions to achieve great results. All our products are invented and patented by us, but deployed by you.

Your success is our success. Let’s do it together. Today!

Sustainability Simplified™ Solutions Examples

Thermal Insulation and Energy Savings

Tanks and Silos

Syneffex’s™ Heat Shield™ tank insulation coatings are used in the harshest offshore marine environments to insulate and protect tanks, silos and related equipment from corrosion and CUI. They are deployed by the largest Oil and Gas companies in the world. Our technology is easy to transport and install in the field. It can be applied by in-house personnel or outside contractors. It’s simple and powerful.



Tasked with improving operational efficiency? Heat Shield™ EPX-H2O boiler insulation coating will help you reduce steam process energy loss and reduce energy costs while protecting your equipment from corrosion and CUI.  Meet  your annual energy saving goals. Quickly. Your personal Sustainability Simplified™ Advisor  will assist you in creating the best action plan for your needs. When your annual performance is assessed, you will be a winner!



Syneffex’s™ Heat Shield™ steam pipe insulation and pipe insulation coatings have been deployed across the globe onshore from desolate jungle environments in South America to the coldest environments of Alaska and offshore in the perhaps the harsher surroundings of all.  It is tough enough to withstand the rigorous demands of the oil and gas frontiers as well as the high heats and steamy challenges of production across all industries like sugar, breweries, textiles, tires, dairy and more.  It is a versatile solution that is effective for both cold and hot pipe solutions.



Syneffex™ insulation technology is used on the exterior of vats that require registration in Food and Beverage manufacturing such as breweries and dairies.  It is also used as vat insulation in harsher process environments. It has the unique benefit of preventing issues of contamination that can result from traditional fibrous insulation.

Heat Exchangers

Heat Exchangers

Syneffex™ technology is used for heat exchanger insulation to prevent corrosion and to maximize the transfer of energy.  The insulation prevents the escape of  heat into the environment increasing efficiency.  It has the ability to be applied in tight environments and can be easily sprayed to conform to the configuration of the equipment ensuring and optimal and complete surface solution.

Textile Dyeing Machines

Textile Dying Machines

Syneffex™ technology is in top choice of insulation for the textile industry around the world for dye pot insulation and overall energy savings. It has solved the century old problem of CUI in an industry where water and heat are a requirement for dying the world’s textiles. Because it is a liquid, odd-shaped equipment configurations can not only be reached, but also be coated easily which maximizes results. Importantly, the insulation does not degrade over time and corrosion is prevented.  As an added bonus, the applications can be done while the equipment is in-service and is generally done by in-house maintenance personnel. We’ve got you covered!

Additional Recommended Equipment Examples

  • Boilers

  • Storage Tanks

  • Ovens

  • Heat Exchangers

  • Refrigerated Trucks

  • Extruders

  • Vessels

  • Fryers

  • Tanks

  • Reducers

  • Vats

  • Digestors

  • Metal Panels

  • Pasteurizers

  • Chilled Storage: Food and Data

  • Vulcanizers

  • Pipes

  • Freezers

  • HVAC Duct Work

  • Concrete Digestors

  • Industrial Ovens

  • Condensors

  • Chilled Water Lines

  • Dryers/Cylinders/Covers

Our Gold Standard Custom Project Promise

Our products give you tremendous potential to save energy and protect your assets. Simply  request a Sustainability Simplifed™ Plan (SSP).

Gold Level Custom Project Plan

You will have your own dedicated team to help you define your optimal Sustainability Simplified™ plan based on your goals.
Team review of your Sustainability Plan that is designed specifically for you along with your logistics time frames.
Your  Application Handbook with Surface Preparation Checklists, Equipment Checklists and your Personalized Application Guide, with step-by-step instructions including your easy-to-track Customized Application Log designed for your project.
When you provide us with your application date(s), we will dedicate your  Sustainability Simplified™ Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise.

Platinum Level Fee-Based Selections

You may rent a Dry Film Thickness (DFT) meter to ensure the highest degree of accuracy for your application.
We can provide on-site training for your team. Alternatively, we offer the option to assemble key personnel from various multi-national regions for global rollouts. One leading company completed a world-wide adoption in 38 factories and 28 countries with in-house personnel in one year. Their bold actions produced bold results! Dream big!
We can provide you with your customized specification, product and the installation with a Professional Contractor. All you need to do is choose your installation date and we will handle the rest.  It’s that simple!

Our Sustainable Product and Client Awards

Congratulations to  Seshasayee Paper & Boards Ltd.!

Two Energy Savings Awards from the Indian Government and Industry

 Dr. T.G. Sundara Raman, Head of Energy and Climate Change Development for Seshasayee, received both awards on their behalf: One from India’s Bureau of Energy Efficiency, presented on Dec. 14, 2014; and another from the Indian Paper Manufacturers Association, presented Jan. 9, 2015.

Our coatings have won industry awards and competitive bids for sustainability projects ranging from coating the airway bridges of the largest airport in the world, Suvarnabhumi airport in Thailand, to protecting the Royal castle in Brunei. They are environmentally friendly with low VOC and NSF registration.

Powerful Products. Bold Plans. Spectacular Results.

“Because of global warming, our duty is to make use of energy as efficiently as possible; wasted energy is wasted national wealth. This is why I highly recommend this technology to all of textile industry and other heat using industries.”

-Henateks A.S. Eyüp Sözdinler

Be Bold. Join Other Sustainable Leaders!

I’m Bold, Get a Free Specification Now!