Save Energy and Keep Heat Inside Your Equipment
Food Processing Insulation
Equipment Energy Savings
Safe Touch Coating
For over a decade we’ve been making a sustainable difference globally.
Order Nansulate™ Insulation & Coatings for Sustainable Brewing/Distilling
Looking for A Powerful, Fast-Cure Solution for 400F/204C?
Order Nansulate™ EPX-H2O
A 2-part coating with a grey or white (tintable), pebbled finish that’s fast cure and is abrasion and chemical resistant. This is one tough insulation coating!
Order 2-Gallon Size
Order 5-Gallon Size
Looking for A Smooth Finish Solution for 400F/204C?
Order Nansulate™ High Heat
A thinner 1-part coating with a smooth, matte finish. More coats are typically needed than for EPX-H2O, but it will give you a smooth option when you need it. Dries clear over surfaces below 170F and opaque over hotter surfaces.
Order 5-Gallon Size
Business Case for
Sustainable Food Processing
“Companies are working every day to find innovative ways to reduce their environmental footprint and preserve natural resources while providing consumers with high-quality products.“
Syneffex™ Amazing Food Processing Solutions
Save Energy and Insulate Food Processing Equipment
We learned many years ago that insulating food and beverage processing equipment can be a real challenge. Fibrous materials often can’t be used because of fear of product contamination and the fact that most can’t stand up to regular equipment wash downs. Many plant and facility managers come to us for solutions for sustainable food processing. They need to insulate equipment that has been losing energy for years, simply because didn’t have an insulation that could be safety used.
That’s where Syneffex™ coatings make a huge difference for sustainable food and beverage processing. Our coatings are low VOC, non-toxic, and some have been designated as safe for incidental food contact surfaces. So now you can insulate food and beverage manufacturing equipment for energy savings and to bring a surface to safe touch with a product that will stand up to the environment, humidity and washing.
Just spray, roll or brush on the coating to achieve the following sustainable food processing benefits:
- Lower Energy Consumption
- Reduce Carbon and GHG Emissions
- Prevent Corrosion and CUI
- Reduce Heat Radiated into the Room
- Mold & Moisture Resistant Insulation
- Lower Surfaces to Safe Touch
That’s the power of Syneffex™ multipurpose insulation coatings!
Industry and Laboratory Tested
We’re proud to have helped clients like Illovo Sugar insulate surfaces to meet their sustainability and safety goals. Syneffex™ thermal insulation technology has been tested around the world in field studies for over a decade as well as by multiple independent laboratories with winning results!
Here are just a few of the performance highlights:
- 34.8% reduction in heat transfer – ISO 8990:1999 for thermal performance
- Resistant to mold growth – ASTM D5590 for mold resistance
- Passed 750 hours with no corrosion – ASTMB117 salt spray corrosion
- Splash resistant to acids, bases, and fuels. It’s been tested with 89% sulfuric acid, with no damage. (EPX)
- Passed the BP (British Petroleum Standard) for Resistance to CUI, a 100 day cyclical salt spray test. No rust, no disbondment, no flaking. (High Heat)
- Plus all Syneffex™ products are non-toxic, water-based, and low VOC.
Corporate Energy Savings Project
A major food and beverage company insulated key heat process equipment with our coatings. After their initial trial on heat process equipment and condensate lines, they reported the energy savings achieved to their corporate office, who then mandated that our coatings be used on their equipment in their processing facilities throughout Europe.
See How Easy It Is to Apply
Average Reported Energy Savings 20% or higher!
Performance You Can Count On
- Industrial customers typically report payback within: 6-18 months
- Fast cure lowers temperatures in only 1-2 hours.
- Industrial customers typically report saving 10%-25%, or more, in energy costs
- Options for both hot and cold processes
- Easy to apply with a texture sprayer or paint sprayer while equipment is in service.
- Earth friendly, sustainable, water-based, low VOC, and non-toxic
- Clear or color options, depending upon your needs
Food & Beverage Insulation with Extraordinary Energy Savings
Corrosion Prevention
Mold Resistance
Our patented Nansulate™ thermal insulation coatings are a top choice, sometimes the ONLY choice, for insulating food and beverage processing equipment. Our coatings are used globally to solve the age old problem of corrosion under insulation (CUI) by insulating and stopping rust with a single product. Our products have also been approved in multiple food and beverage facilities around the world as safe, effective, and eco-friendly.
Syneffex™ Thermal Insulation and Mold Resistant Coatings
Our coatings are perfect for all types of food processing insulation needs are low VOC, non-toxic and safe for food processing environments. They also greatly improve employee health and safety both by making the working environment more comfortable and cooling surfaces to a safe touch level. We’ve got you covered!
Syneffex™ Multipurpose Coatings Are A Star in Breweries and Distilleries
Syneffex™ low VOC coatings are a rare technology that makes a perfect food processing insulation for manufacturing equipment, providing a number of solutions in food and beverage manufacturing. They are economical and efficient. They can be easily applied while equipment is operating – No Downtime! And can coat all odd equipment configurations and bond with your existing substrate 100%-no more energy loss and thermal bridging from uninsulated equipment. Our customers love that we can solve so many problems on virtually all shapes and sizes of equipment, plus prevent the huge and costly problems of corrosion and CUI in the process. Brilliant!
Unmatched Benefits
- Thermal Insulation
- Energy Savings
- Corrosion Prevention
- Moisture Repellent
- Safe Touch Solution
- Chemical Resistant
- Abrasion Resistant
- 10-Year Warranty
- No Shut Down Time
- Tough & Durable
- Easy to Apply
- Engineered to Last A Decade or More
- Performs up to 400F/204C
- Food Area Safe
Perfect For
- Processing Tanks
- Boilers & Valves
- Steam Pipes
- Chilled Water Pipes
- Dairy Tanks
- Boil Kettles
- Pasteurization Equipment
- Bottle Washers
- Cooking Equipment
- Ovens and Dryers
- Condensate Tanks & Lines
- Diffusers
- Fryers and Vats
- Other Hot & Cold Process Equipment
Syneffex™ Food Processing Energy Saving, Chemical Resistant and Insulating Technology
For over a decade, Syneffex™ has helped companies become more sustainable and meet many of their corporate sustainability goals. We are proud to be the ones that corporations around the world come to when they need to solve a critical insulation or surface protection issue. We’ve served the needs of multiple industries around the world, including breweries, dairies, pulp and paper manufacturing, food and beverage manufacturing, sugar mills, textile manufacturing and many others. Our coatings represent a superior food area safe and moisture resistant insulation that stands up to any environment without need for exterior cover. Besides just thermal protection and corrosion prevention, our technology also offers several protective benefits such as mold/mildew resistance and reduction of condensation.
Our insulation coatings are designed to improve hot working environments, by keeping the heat inside the equipment. In addition, several unique benefits provided to food and beverage manufacturers are improved melting consistency, faster time to boil for certain processes, and ability to easily insulate large equipment such as tunnel pasteurizers and bottle washers.
Industries served include:
- Food and Beverage Manufacturing
- Agriculture
- Pulp and Paper Manufacturing
- Textile Manufacturing
- Chemical Manufacturing
- Oil and Gas Production
- Plastic/Rubber Manufacturing
- Tire Manufacturing
- Military/Defense
- Consumer Products Manufacturers
- And many more!
Equipments served include:
- Processing Tanks
- Steam Pipes and Valves
- Food and Beverage Equipment
- Textile Manufacturing Equipment
- Industrial Ovens & Ductwork
- Cookers and Ovens
- Boilers
- Pulp and Paper Processing Equipment
- Pharmaceutical Processing Tanks
- Oil Pipelines, onshore and offshore
- Water Tanks and Lines
- Condensate Tanks
- Pasteurizer Tunnels
- And many more!
Insulation and Corrosion Prevention Product Details
Nansulate™ EPX-H2O
Nansulate™ EPX–H2O is our #1 high temperature industrial corrosion protective and insulation coating. It is proven to solve the most difficult energy efficiency, corrosion, CUI, and safe touch problems of factories and food processing industries. Using Syneffex™ technology as insulation gives you peace of mind for 10-years or more knowing your application will be insulated and protected from corrosion and weathering. Read more about this powerful, energy saving, and easy to use thermal barrier coating below.
Nansulate™ EPX-H2O is a complete insulation system for equipment and can provide 100% insulation coverage of all odd-shaped configurations. This next generation thermal insulation has you covered for all types of directives – energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your heat process system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire system, including valves, boilers, heat exchangers, piping, and more.
This factory saved $460,000/year in Energy Costs
SOLID ENERGY SAVING RESULTS!
Textile manufacturer Henateks, who makes apparel for Nike, Adidas, and Tommy Hilfiger, insulated their boiler, dyeing machines and steam pipes with Syneffex™ coatings.
Project Cost: $200,000
Annual Savings: $460,000
This factory saved $18,000/year in Energy Costs
PAYBACK IN JUST 5 MONTHS!
With over 30% savings on energy costs from insulating their heat process equipment, this manufacturer was thrilled to get a payback from insulating with Syneffex™ Coatings in just 5 months.
Project Cost: $7,500
Annual Savings: $18,000
Our Gold Standard Custom Project Promise
Syneffex’s™ product line gives leaders tremendous potential to save energy and protect assets. Our Sustainability Simplified™ Team will help you every step of the way.
In addition, we have you covered with our recommended preferred contractors if you prefer to outsource your installation. Many of our customers choose to do it their applications with their in-house team. Yes! It’s that easy.
Custom Project plan
Your Sustainability Simplified Advisor
You will have your own dedicated team to help you define your optimal Sustainability Simplified™ plan based on your goals.
Personalized Application Guide
Your Application Handbook with Surface Preparation Checklists, Equipment Checklists and your Personalized Application Guide, with step-by-step instructions including your easy-to-track Customized Application Log designed for your project.
On Call Application Support
When you provide us with your application date(s), we will dedicate your Sustainability Simplified™ Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise.
Webex Team Conference Call
Personal team review of your Sustainability Plan that is designed specifically for you along with your logistics timeframes. Approximate time is 15 minutes.
Fee-Based Selections
Equipment Rental: DFT MEter
Turn-Key Solution
We can provide you with your customized specification, product and the installation with a Professional Contractor. All you need to do is choose your installation date and we will handle the rest. It’s that simple!
On-Site Application Training
We can provide on-site training for your team. Alternatively, we offer the option to assemble key personnel from various multi-national regions for global rollouts. One leading company completed a world-wide adoption in 38 factories and 28 countries with in-house personnel in one year. Their bold actions produced bold results! Dream big!
Sustainability Simplifed™
Be Brilliant. Buy Now.
✅ Easy Application
✅ Safe Touch Solutions
✅ Increased Asset Lifespan
✅ Mold and Mildew Resistant
✅ Corrosion and CUI Resistance
✅ Resistant to UV and Color Fade
✅ Protects From Sea Spray and Salt Air
✅ Thermal Insulation and Energy Savings
✅ Reduce Carbon Footprint and Green House Gases (GHG)
