Save Energy and Prevent Corrosion in the Biofuels Industry

Energy Saving | Anti-Corrosion | Biofuels Insulation  

For over a decade we’ve been making a sustainable difference globally

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Business Case for Protective & Sustainable Biofuel Coatings

“The domestic bio-industry could play an important part in the growing clean energy economy and in reducing American dependence on imported oil. This funding opportunity will support companies that are working to advance current technologies and help them overcome existing challenges in bioenergy so the industry can meet its full potential.”

 – Lynn Orr, DOE Under Secretary for Science and Energy

speaking about a new $90 million funding for biorefinery facilities.

Syneffex™ Biofuel Insulation for Pipes and Tanks

Insulate Biofuel and Biodiesel Tanks Effectively!

Our Team has helped many biofuel facilities find an effective and affordable way to insulate their fuel storage tanks, pipelines, and steam pipes.  Old fiberglass or mineral wool insulation only lasts about a year or so, they tell us, and it’s expensive to add the required exterior jacketing over it and to repair the corrosion it causes later. Some have also tried ceramic paints, but haven’t been satisfied.

That’s why savvy biofuel refinery operators turn to Syneffex™ thermal barrier coatings. Once they try us, they never need to search for a biofuel tank insulation solution again.

1) Just Spray Our Coatings On

2) Insulate Pipes, Tanks, and Other Equipment

3) No Exterior Jacketing Needed

That’s the power of nanotechnology!

That’s the power of Syneffex™ concentrated insulation & corrosion prevention coatings!

Testing Shows Superior Anti-Corrosion and Insulation

When you want to protect fuel storage tanks for biofuel, biodiesel, or ethanol from corrosion, you can do it at the same time as insulating. Syneffex™ thermal insulation coatings have been tested to the most rigorous corrosion prevention standards using cyclical salt spray and temperature flux testing methods. Here’s what you can expect:

All Syneffex™ Heat Shield™ translucent coatings:

  • Passed 24-cycles (8-cycles is minimum passing) of the GM9540P salt spray corrosion test. No rust present.
  • Passed the BP (British Petroleum Standard) for Resistance to CUI, a 100 day cyclical salt spray test. No rust, no disbondment, no flaking.

Heat Shield™ EPX-H20:

  • Passed the popular ASTM B117 Salt Spray Corrosion Test at 750 hours with an Excellent rating.

Extraordinary Protection | Best Biofuel Insulation that Also Prevents Corrosion. Brilliant!

Syneffex™ biofuel insulation and corrosion prevention technology is the top choice for multiple metal applications around the world. Our patented Heat Shield™ coating technology has solved the century old problem of corrosion under insulation (CUI) by doing both insulating and preventing corrosion with a single product. Our coatings give you an all-in-one biofuel insulation and corrosion prevention system with a single product. Our insulation coatings are meant to stand up to the harshest offshore, onshore, and above ground environments, so you know that your biofuel assets will be insulated and CUI protected with a solution that will last for years to come. We’ve got you covered!

  • Customers typically report payback within 6-18months.

  • Fast cure lowers temperature in only 1-2 hours.

  • Energy saving tank insulation that stops CUI.

  • Splash resistant to acids, based, and fuels.

  • Easy to apply with a texture sprayer while equipment is in service.

  • Earth friendly, sustainable, water-based, low VOC, and non-toxic.

Average Reported Energy Savings 20% or higher!


  • Thermal Insulation

  • Energy Savings

  • Corrosion Prevention

  • Moisture Resistant

  • Safe Touch Solution

  • Chemical Resistant

  • Abrasion Resistant

  • 10 Year Warranty

  • No Shut Down Time

  • Tough & Durable

  • Easy to Apply

  • Best Tank Insulation System

  • Use up to 400F/204C


  • Biofuel Process Equipment

  • Biodiesel Facility Retrofits

  • Biodiesel Tank Farms

  • Biofuel Storage Tanks

  • Steam Pipes

  • Steam Boilers

  • Hot Water Systems

  • Cooling Tower Systems

  • Chilled Water Systems

  • Feedstock Storage Tanks

  • Methanol Storage Tanks

  • Process Piping

  • Other Hot and Cold Process Equipment

Syneffex™ Award Winning Biofuel Insulation Technology

For over a decade, Syneffex™ has served the biofuel insulation, energy saving, and corrosion protection needs of multiple biofuel industries around the world, including pulp and paper manufacturing, food and beverage manufacturing, biofuel and biodiesel manufacturing, oil and gas, textile manufacturing and many others. Our coatings represent a superior corrosion prevention and insulation that stands up to any biofuel environment without need for exterior cover. Besides just thermal protection and corrosion prevention, our technology also offers several protective benefits such as UV resistance and chemical resistance. 

Our insulation coatings are designed for the harshest outdoor and offshore environments, such as those experienced by our customer Sinopec on their offshore fuel oil storage tanks, fuel storage tanks and steam pipes like those at Smart Fuels, and food safe environments, like those of client Grupo Modelo (maker of Corona Beer). Our customers choose Syneffex™ industrial coating solutions because of the superior combined energy savings and corrosion protection benefits.

Industries and equipment types served include:

  • Food and Beverage Manufacturing
  • Pulp and Paper Manufacturing
  • Textile Manufacturing
  • Biofuel Manufacturing
  • Oil and Gas Production
  • Plastic/Rubber Manufacturing
  • Tire Manufacturing
  • Military/Defense
  • Consumer Products Manufacturers
  • And many more!
  • Chemical Processing Tanks
  • Cosmetics Processing Tanks
  • Food and Beverage Processing Tanks
  • Oil and Fuel Storage Tanks
  • Pulp and Paper Processing Tanks
  • Pharmaceutical Processing Tanks
  • Plastics Processing Tanks
  • Water Tank Insulation
  • Tank Wrap Insulation
  • Food and Beverage Storage Tanks
  • Water and Wastewater Tanks
  • And many more!

Heat Shield™ EPX-H2O – Biofuel Insulation and Corrosion Prevention Product Details

Heat Shield™ EPXH2O is our #1 high temperature biofuel corrosion protective and insulation coating. It is proven to solve the most difficult energy efficiency, corrosion, CUI, and safe touch problems of factories and industries. Using Syneffex™ technology as biofuel insulation gives you peace of mind for 10-years or more knowing your application will be insulated and protected from corrosion and weathering. Read more about this powerful, energy saving, and easy to use thermal barrier coating below.

Heat Shield™ EPX-H2O is a complete insulation system for pipes and tanks and can provide 100% insulation coverage of all odd-shaped configurations. This next generation pipe and tank insulation has you covered for all types of directives – energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your pipe and tank insulation system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire tank and pipe system, including valves, boilers, heat exchangers, piping, and more.

Case Study #1

This Factory Saved $460,000/year in Energy Costs

Solid Energy Saving Results!

Textile manufacturer Henateks, who makes apparel for Nike, Adidas, and Tommy Hilfiger, insulated their boiler, dyeing machines and steam pipes with Syneffex™ coatings.

Case Study #2

This Factory Saved $18,000/year in Energy Costs

Payback In Just 5 Months!

With over 30% savings on energy costs from insulating their heat process equipment, this manufacturer was thrilled to get a payback from insulating with Syneffex™ Coatings in just 5 months.

Project Cost: $7,500

Annual Savings: $18,000

Order Syneffex™ Biofuel Corrosion Prevention and Insulation Today

Order Heat Shield™ EPX-H2O 2-part Insulation Coating.

The Most Effective CUI Prevention & Insulation Today!

Order 2-gallon size

$346.00Add to cart

Order 5-gallon size

$865.00Add to cart

Looking for A Smooth, Clear Solution?

Order Heat Shield™ Translucent PT

A clear, 1-part coating with a smooth, matte finish. Use over multiple metal surfaces up to 256F (125C) to insulate and prevent corrosion. 

Visit the product page here.

Order 5-gallon size

$640.00Add to cart

Our Gold Standard Project Promise

Our products give you tremendous potential to save energy and protect your assets.  We will help you create your personalized Sustainability Simplified™ Plan.

Gold Level Custom Project Plan

You will have your own dedicated personal to help you define your optimal Sustainability Simplified™ plan based on your goals.

Personal team review of your Sustainability Plan that is designed specifically for you along with your logistics timeframes.  Approximate time is 15 minutes.

Your  Application Handbook with Surface Preparation Checklists, Equipment Checklists and your Personalized Application Guide, with step-by-step instructions including your easy-to-track Customized Application Log designed for your project.

When you provide us with your application date(s), we will dedicate your  Sustainability Simplified™ Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise.

Platinum Level Fee-Based Selections

You may rent a Dry Film Thickness (DFT) meter to ensure the highest degree of accuracy for your application.
We can provide on-site training for your team. Alternatively, we offer the option to assemble key personnel from various multi-national regions for global rollouts. Once leading company completed a world-wide adoption in 35 factories and 26 countries with in-house personnel in one year. Their bold actions produced bold results! Dream big!
We can provide you with your customized specification, product and the installation with a Professional Contractor. All you need to do is choose your installation date and we will handle the rest.  It’s that simple!

Be Brilliant. Buy Now. Sustainability Simplifed™

Be Brilliant. Buy Now. Sustainability Simplifed™

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