Save Energy and Prevent Corrosion in the Biofuels Industry

Energy Saving
Anti-Corrosion

Biofuels Insulation

For over a decade we’ve been making a sustainable difference globally.

Order Syneffex™ Biofuel Corrosion Prevention and Insulation Today

The Most Effective CUI Prevention & Insulation Today!

Order Nansulate™ EPX-H2O

A 2-part coating with a grey or white (tintable), pebbled finish that’s fast cure and is abrasion and chemical resistant. This is one tough insulation coating!

Visit the product page here.

epx-h2O-thermal-insulation-coating

Order 2-Gallon Size

Order 5-Gallon Size

$994.75 ADD TO CART

Looking for A Smooth, Clear Solution?

Order Translucent PT

A clear, 1-part coating with a smooth, matte finish. Use over multiple metal surfaces up to 256F (125C) to insulate and prevent corrosion. 

Visit the product page here.

translucent-pt

Order 5-Gallon Size

$748.13 ADD TO CART

Business Case for Protective
& Sustainable Biofuel Coatings

“The domestic bio-industry could play an important part in the growing clean energy economy and in reducing American dependence on imported oil. This funding opportunity will support companies that are working to advance current technologies and help them overcome existing challenges in bioenergy so the industry can meet its full potential.”

Lynn Orr, DOE Under Secretary for Science and Energy speaking about a new $90 million funding for biorefinery facilities.

Syneffex™ Biofuel Insulation for Pipes and Tanks

Insulate Biofuel and Biodiesel Tanks Effectively!

Our Team has helped many biofuel facilities find an effective and affordable way to insulate their fuel storage tanks, pipelines, and steam pipes.  Old fiberglass or mineral wool insulation only lasts about a year or so, they tell us, and it’s expensive to add the required exterior jacketing over it and to repair the corrosion it causes later. Some have also tried ceramic paints, but haven’t been satisfied.

That’s why savvy biofuel refinery operators turn to Syneffex™ thermal barrier coatings. Once they try us, they never need to search for a biofuel tank insulation solution again.

  1. Just Spray Our Coatings On
  2. Insulate Pipes, Tanks, and Other Equipment
  3. No Exterior Jacketing Needed

That’s the power of nanotechnology!

That’s the power of Syneffex™ concentrated insulation & corrosion prevention coatings!

Testing Shows Superior Anti-Corrosion and Insulation

When you want to protect fuel storage tanks for biofuel, biodiesel, or ethanol from corrosion, you can do it at the same time as insulating. Syneffex™ thermal insulation coatings have been tested to the most rigorous corrosion prevention standards using cyclical salt spray and temperature flux testing methods. Here’s what you can expect—

All Syneffex™ Nansulate™ Translucent Coatings

  • Passed 24-cycles (8-cycles is minimum passing) of the GM9540P salt spray corrosion test. No rust present.
  • Passed the BP (British Petroleum Standard) for Resistance to CUI, a 100 day cyclical salt spray test. No rust, no disbondment, no flaking.

Nansulate™ EPX-H20

  • Passed the popular ASTM B117 Salt Spray Corrosion Test at 750 hours with an Excellent rating.

Extraordinary Protection

Best Biofuel Insulation that Also Prevents Corrosion. Brilliant!

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Average Reported Energy Savings 20%+

We’ve got you covered!

Syneffex™ biofuel insulation and corrosion prevention technology is the top choice for multiple metal applications around the world. Our patented Nansulate™ coating technology has solved the century old problem of corrosion under insulation (CUI) by doing both insulating and preventing corrosion with a single product. Our coatings give you an all-in-one biofuel insulation and corrosion prevention system with a single product. Our insulation coatings are meant to stand up to the harshest offshore, onshore, and above ground environments, so you know that your biofuel assets will be insulated and CUI protected with a solution that will last for years to come. We’ve got you covered!

  • Customers typically report payback within 6-18months.
  • Fast cure lowers temperature in only 1-2 hours.
  • Energy saving tank insulation that stops CUI.
  • Splash resistant to acids, based, and fuels.
  • Easy to apply with a texture sprayer while equipment is in service.
  • Earth friendly, sustainable, water-based, low VOC, and non-toxic.

Biofuel Insulation and Corrosion Prevention Product Details

Nansulate™ EPX-H2O

Nansulate™ EPXH2O is our #1 high temperature biofuel corrosion protective and insulation coating. It is proven to solve the most difficult energy efficiency, corrosion, CUI, and safe touch problems of factories and industries. Using Syneffex™ technology as biofuel insulation gives you peace of mind for 10-years or more knowing your application will be insulated and protected from corrosion and weathering. Read more about this powerful, energy saving, and easy to use thermal barrier coating below.

Nansulate™ EPX-H2O is a complete insulation system for pipes and tanks and can provide 100% insulation coverage of all odd-shaped configurations. This next generation pipe and tank insulation has you covered for all types of directives – energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your pipe and tank insulation system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire tank and pipe system, including valves, boilers, heat exchangers, piping, and more.

Case Study #1
Case Study #1

This factory saved $460,000/year in Energy Costs

SOLID ENERGY SAVING RESULTS!

Textile manufacturer Henateks, who makes apparel for Nike, Adidas, and Tommy Hilfiger, insulated their boiler, dyeing machines and steam pipes with Syneffex™ coatings.

Case Study #2
Case Study #2

This factory saved $18,000/year in Energy Costs

PAYBACK IN JUST 5 MONTHS!

With over 30% savings on energy costs from insulating their heat process equipment, this manufacturer was thrilled to get a payback from insulating with Syneffex™ Coatings in just 5 months.

Project Cost: $7,500

Annual Savings: $18,000

Our Gold Standard Custom Project Promise

Syneffex’s™ product line gives leaders tremendous potential to save energy and protect assets. Our Sustainability Simplified™ Team will help you every step of the way.

In addition, we have you covered with our recommended preferred contractors if you prefer to outsource your installation. Many of our customers choose to do it their applications with their in-house team. Yes! It’s that easy.

Gold Level
Gold Level

Custom Project plan

Your Sustainability Simplified Advisor

You will have your own dedicated team to help you define your optimal Sustainability Simplified™ plan based on your goals.

Personalized Application Guide

Your Application Handbook with Surface Preparation Checklists, Equipment Checklists and your Personalized Application Guide, with step-by-step instructions including your easy-to-track Customized Application Log designed for your project.

On Call Application Support

When you provide us with your application date(s), we will dedicate your Sustainability Simplified™ Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise.

Webex Team Conference Call

Personal team review of your Sustainability Plan that is designed specifically for you along with your logistics timeframes. Approximate time is 15 minutes.

Platinum Level
Platinum Level

Fee-Based Selections

Equipment Rental: DFT MEter

You may rent a Dry Film Thickness (DFT) meter to ensure the highest degree of accuracy for your application.

Turn-Key Solution

We can provide you with your customized specification, product and the installation with a Professional Contractor. All you need to do is choose your installation date and we will handle the rest. It’s that simple!

On-Site Application Training

We can provide on-site training for your team. Alternatively, we offer the option to assemble key personnel from various multi-national regions for global rollouts. One leading company completed a world-wide adoption in 38 factories and 28 countries with in-house personnel in one year. Their bold actions produced bold results! Dream big!

Business that You Can Trust

Sustainability Simplifed™

Be Brilliant. Buy Now.

✅ Easy Application
✅ Safe Touch Solutions
✅ Increased Asset Lifespan
✅ Mold and Mildew Resistant
✅ Corrosion and CUI Resistance
✅ Resistant to UV and Color Fade
✅ Protects From Sea Spray and Salt Air
✅ Thermal Insulation and Energy Savings
✅ Reduce Carbon Footprint and Green House Gases (GHG)

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Syneffex™ Award Winning Biofuel Insulation Technology

For over a decade, Syneffex™ has served the biofuel insulation, energy saving, and corrosion protection needs of multiple biofuel industries around the world, including pulp and paper manufacturing, food and beverage manufacturing, biofuel and biodiesel manufacturing, oil and gas, textile manufacturing and many others. Our coatings represent a superior corrosion prevention and insulation that stands up to any biofuel environment without need for exterior cover. Besides just thermal protection and corrosion prevention, our technology also offers several protective benefits such as UV resistance and chemical resistance. 

Our insulation coatings are designed for the harshest outdoor and offshore environments, such as those experienced by our customer Sinopec on their offshore fuel oil storage tanks, fuel storage tanks and steam pipes like those at Smart Fuels, and food safe environments, like those of client Grupo Modelo (maker of Corona Beer). Our customers choose Syneffex™ industrial coating solutions because of the superior combined energy savings and corrosion protection benefits.

Industries served include

Equipment types served include

Nansulate™ EPX-H2O Thermal Insulation Coating

Product Details

Nansulate™  EPX-H2O is our #1 high temperature industrial protective insulation coating for equipment. It is a super-powered thermal insulating coating that is also chemical and corrosion resistant and cures within 2 hours to 2 days. Our best in class thermal insulating coatings are proven to solve the most difficult energy efficiency, corrosion, CUI, moisture, and safe touch problems of factories and industry around the world.

Nansulate™  EPX-H2O is a complete thermal barrier insulation system for pipes, tanks, and other industrial equipment and can provide 100% insulation coverage of all odd-shaped configurations - no more expensive insulation jackets or insulated covers needed. This next generation heat insulating coating has you covered for all types of directives - energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your pipe and tank insulation system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire heat process system, including valves, pipes, tanks, boilers, heat exchangers, and more. Syneffex™ thermal insulating and protective coating is a technology you can trust to perform consistently for 10 years or more.

Nansulate™ EPX-H2O Thermal Insulation and Protective Coating

Nansulate™  EPX-H2O is a powerful nano-engineered 2-part water based reactive prepolymer that provides thermal insulation for applications where superior performance is needed.

BENEFITS OF SYNEFFEX™ THERMAL COATING

No Downtime- Apply Without Shutting Machinery Down

 No Cladding Required Eliminating the Threat Of Hidden CUI

 Can Be Applied To Nearly Any Surface

 Meet OSHA Safety Standards

 Long-Term Solution, 10+ Years

 Be A Hero! Save Your Company Time & Money

 No Corrosion

Be Bold.

Join Other Sustainable Leaders!