Save Energy and Keep Heat Inside Your Equipment

Textile Insulation | Equipment Energy Savings | Safe Touch Coating  

For over a decade we’ve been making a sustainable difference globally

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Business Case for Sustainable Textile Manufacturing

“The need of energy conservation has assumed paramount importance due to the rapid growth of process industries causing substantial energy consumptions in textile operations. Thus, there is a necessity for replacing the conventional methods by the latest processes which will lead to considerable savings in terms of energy, money and time.”

Source: Fibre2Fashion

Syneffex™ Amazing Textile Manufacturing Solutions

Chemical Resistant Insulation That Fits Anywhere!

We know it’s a challenge to insulate in humid dye houses and textile mills with older forms of insulation. Most textile facilities can’t use fiberglass or rockwool to insulate dyeing machines, steam pipes, boilers, or other equipment because it just won’t stand up to the humid environment and causes more problems, like corrosion under insulation (CUI).

This is why the textile industry was one of the first over a decade ago to adopt our patented line of thermal insulation coatings as a standard. Textile manufacturers around the world continue require their machines be insulated with Syneffex™ Heat Shield™ EPX-H2O, and our coatings are even used by the makers of textile equipment to insulate their machines before shipping them to their customers. The reasons are simple:

  1. Easy Spray-On Technology Fits Anywhere
  2. Cools Surfaces and Reduces Heat Escape
  3. Improves Energy Efficiency Significantly
  4. Performs Consistently in All Environments for 10-years+

That’s the power of nanotechnology!

That’s the power of Syneffex™ chemical resistant insulation coatings!

Testing Shows Superior Performance

Syneffex™ thermal insulation coatings have been tested to the most rigorous insulation, chemical, and corrosion prevention standards using cyclical salt spray and temperature flux testing methods. Here’s what you can expect:

All Syneffex™ Heat Shield™ translucent coatings:

  • Passed 24-cycles (8-cycles is minimum passing) of the GM9540P salt spray corrosion test. No rust present.
  • Passed the BP (British Petroleum Standard) for Resistance to CUI, a 100 day cyclical salt spray test. No rust, no disbondment, no flaking.
  • Insulating performance that surpasses other insulation in hot and humid environments. (ASTM/ISO/Factory)

Heat Shield™ EPX-H20:

  • Passed the popular ASTM B117 Salt Spray Corrosion Test at 750 hours with an Excellent rating.
  • Splash resistant to acids, bases, and fuels. It’s been tested with 89% sulfuric acid, with no damage.
  • Insulating performance that surpasses other insulation in hot and humid environments.(ASTM/ISO/Factory)

Multi-National Textile Plant Sustainability Project Reduces Energy Costs 10+%

One of our largest textile clients did a 38 factory/28 country global sustainability project insulating their yarn dyeing machines with Heat Shield™ EPX-H2O thermal insulation coating to lower energy costs by well over 10% and reduce their global carbon footprint by over 2% worldwide, plus they improved employee safety. Their payback was in less than 1-year.

Extraordinary Energy Saving | Best Thermal Insulation Coating for the Textile Industry that Also Prevents Corrosion. Brilliant!

Syneffex™ Insulation and Corrosion Prevention Coatings

Our patented Heat Shield™ EPX-H2O coating is the top choice for textile insulation applications around the world. It has solved the century old problem of corrosion under insulation (CUI) by both insulating and preventing corrosion and CUI with a single product. Our coatings also have been proven to improve the color consistency of dye lots because they keep the heat inside the dyeing tank there it belongs.

Our insulation coatings are engineered to stand up to the harshest and most humid, so you know that your assets will be insulated and protected from CUI with a solution that will last for years to come. They also greatly improve employee health and safety both by making the working environment more comfortable and cooling surfaces to a safe touch level. We’ve got you covered!

See How Easy it Is to Apply

Performance You Can Count On

  • Customers typically report payback within 6-18months.

  • Fast cure lowers temperatures in only 1-2 hours.

  • Energy saving tank insulation that stops CUI.

  • Splash resistant to acids, bases, and fuels.

  • Easy to apply with a texture sprayer while equipment is in service.

  • Earth friendly, sustainable, water-based, low VOC, and non-toxic

Average Reported Energy Savings 20% or higher!

Textile Industry Energy Savings Case Studies | They Could’ve Chosen Anyone. They Chose Us!

Order Now!

Syneffex™ Multipurpose Coatings Are A Star in Textile Mills

Syneffex™ low VOC coatings are a rare technology that makes a perfect textile insulation for equipment, providing a number of solutions in textile mills and dyehouses. They are economical and efficient. They can be easily applied while equipment is operating – No Downtime! And can coat all odd equipment configurations and bond with your existing substrate 100%-no more energy loss and thermal bridging from uninsulated equipment. Our customers love that we can solve so many problems on virtually all shapes and sizes of equipment, plus prevent the huge and costly problems of corrosion and CUI in the process. Brilliant!

Unmatched Benefits:

  • Thermal Insulation

  • Energy Savings

  • Corrosion Prevention

  • Moisture Repellent

  • Safe Touch Solution

  • Chemical Resistant

  • Abrasion Resistant

  • 10-Year Warranty

  • No Shut Down Time

  • Tough & Durable

  • Easy to Apply

  • Engineered to Last A Decade or More

  • Improves Dye Lot Consistency

  • Performs up to 400F/204C

Perfect For:

  • Dyeing Machines

  • Drying Ovens

  • Boiler Insulation

  • Industrial Washers

  • Jet Dyeing Machines

  • Steam Pipes

  • Steam Valves

  • Heat Exchangers

  • Condensate Tanks

  • Condensate Lines

  • Hot Water Tanks

  • Textile Insulation for Equipment

  • Dryer Ends

  • Other Hot & Cold Process Equipment

Syneffex™ Textile Industry Energy Saving, Chemical Resistant and Insulating Technology

For over a decade, Syneffex™ has served the industrial insulation, energy saving, and corrosion protection needs of multiple industries around the world, including textile manufacturing, pulp and paper manufacturing, food and beverage manufacturing, chemical manufacturing, oil and gas, and many others. Our coatings represent a superior corrosion prevention and insulation that stands up to any environment without need for exterior cover. Besides just thermal protection and corrosion prevention, our technology also offers several protective benefits such as moisture and chemical resistance. 

Our insulation coatings have improved the sustainability for multiple textile manufacturers, such as Elasteks, Henateks, American & Efird, and others that manufacture apparel & products for Nike, Adidas, Disney, NASA and others. Textile customers choose Syneffex™ industrial coating solutions because of the superior combined energy savings and corrosion & chemical protection benefits.  

Industries and equipment types served include:

  • Food and Beverage Manufacturing
  • Pulp and Paper Manufacturing
  • Textile Manufacturing
  • Chemical Manufacturing
  • Oil and Gas Production
  • Plastic/Rubber Manufacturing
  • Tire Manufacturing
  • Military/Defense
  • Consumer Products Manufacturers
  • And many more!
  • Chemical Processing Tanks
  • Steam Pipes and Valves
  • Food and Beverage Equipment
  • Textile Manufacturing Equipment
  • Oil and Fuel Storage Tanks
  • Pulp and Paper Processing Equipment
  • Pharmaceutical Processing Tanks
  • Oil Pipelines, onshore and offshore
  • Ductwork
  • Water Tanks and Lines
  • Condensate Tanks
  • Heat Regeneration Equipment
  • And many more!

Heat Shield™ EPX-H2O – Insulation and Corrosion Prevention Product Details

Heat Shield™ EPXH2O is our #1 high temperature industrial corrosion protective and insulation coating. It is proven to solve the most difficult energy efficiency, corrosion, CUI, and safe touch problems of factories and industries. Using Syneffex™ technology as insulation gives you peace of mind for 10-years or more knowing your application will be insulated and protected from corrosion and weathering. Read more about this powerful, energy saving, and easy to use thermal barrier coating below.

Heat Shield™ EPX-H2O is a complete insulation system for equipment and can provide 100% insulation coverage of all odd-shaped configurations. This next generation thermal insulation has you covered for all types of directives – energy savings, safe touch for employee safety, heat radiation reduction, and asset protection from chemicals and corrosion. Don’t leave uninsulated areas in your heat process system that will lead to heat and energy loss. Instead use an easy spray-on solution that can coat, protect, and insulate your entire system, including valves, boilers, heat exchangers, piping, and more.

Case Study #1

This Factory Saved $460,000/year in Energy Costs

Solid Energy Saving Results!

Textile manufacturer Henateks, who makes apparel for Nike, Adidas, and Tommy Hilfiger, insulated their boiler, dyeing machines and steam pipes with Syneffex™ coatings.

Project Cost: $200,000

Annual Savings: $460,000

Case Study #2

This Factory Saved $18,000/year in Energy Costs

Payback In Just 5 Months!

With over 30% savings on energy costs from insulating their heat process equipment, this manufacturer was thrilled to get a payback from insulating with Syneffex™ Coatings in just 5 months.

Project Cost: $7,500

Annual Savings: $18,000

Order Heat Shield™ Thermal Insulation and Energy Saving Coatings

Textile Insulation

Looking for Our #1 Textile Thermal Insulation Coating for 400F/204C?

Order Heat Shield™ EPX-H2O

A 2-part coating with a grey or white (tintable), pebbled finish that’s fast cure and is abrasion and chemical resistant. This is one tough insulation coating!

Visit the product page here.

Order 2-gallon size

$346.00Add to cart

Order 5-gallon size

$865.00Add to cart

textile insulation coating

Looking for A Smooth Finish Solution for 400F/204C?

Order Heat Shield™ High Heat

A thinner 1-part coating with a smooth, matte finish. More coats are typically needed than for EPX-H2O, but it will give you a smooth option when you need it. Dries clear over surfaces below 170F and opaque over hotter surfaces.

Visit the product page here.

Order 5-gallon size

$725.00Add to cart

Our Gold Standard Project Promise

Our textile insulation products for equipment give you tremendous potential to save energy and protect your assets.  We will help you create your personalized Sustainability Simplified™ Plan.

Gold Level Custom Project Plan

You will have your own dedicated personal to help you define your optimal Sustainability Simplified™ plan based on your goals.

Personal team review of your Sustainability Plan that is designed specifically for you along with your logistics timeframes.  Approximate time is 15 minutes.

Your  Application Handbook with Surface Preparation Checklists, Equipment Checklists and your Personalized Application Guide, with step-by-step instructions including your easy-to-track Customized Application Log designed for your project.

When you provide us with your application date(s), we will dedicate your  Sustainability Simplified™ Advisor to be on call for you at any time during your scheduled application(s) in case any questions arise.

Platinum Level Fee-Based Selections

You may rent a Dry Film Thickness (DFT) meter to ensure the highest degree of accuracy for your application.
We can provide on-site training for your team. Alternatively, we offer the option to assemble key personnel from various multi-national regions for global rollouts. Once leading company completed a world-wide adoption in 35 factories and 26 countries with in-house personnel in one year. Their bold actions produced bold results! Dream big!
We can provide you with your customized specification, product and the installation with a Professional Contractor. All you need to do is choose your installation date and we will handle the rest.  It’s that simple!

Be Brilliant. Buy Now. Sustainability Simplifed™

Be Bold. Join Other Sustainable Leaders!

I’m Bold, Request a Specification Now!