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Industrial  and Manufacturing Case Studies 

Chemical Manufacturer Review | Sulfur Tank Insulation

Sulfur Tank Insulation at Chemical Manufacturing Plant | USA COMPANY TYPE Chemical Manufacturer (Company Confidential) ISSUE: They needed to insulate a large sulfur tank efficiently, while also preventing corrosion/CUI

Narteks Textile – Reduce Yarn Dyeing Steam Consumption

Narteks Yarn Dyeing Steam Consumption Reduce Yarn Dyeing Steam Consumption - 47.5% Savings over 3 month trial Problem High energy consumption for polyester yarn dyeing process in textile manufacturing facility. Solution Syneffex™

Hospital Boiler Insulation | Heat Shield EPX-H20 Insulation Coating

Hospital Boiler Insulation | Heat Shield EPX-H20 Insulation Coating Lowered surface temperature by 94F (52.2C), estimated calculated energy savings of 241.06 BTU/hr.ft2. Problem Boiler insulation for a large hospital in the southeastern United

Paper Manufacturer | Boiler Insulation

Paper Manufacturer | Boiler Insulation Problem A large paper manufacturer was looking for a solution for safe touch and insulation of their boilers. They needed a boiler insulation that would significantly reduce surface temperature and

Frontier Produce – Insulate Refrigerated Van

Frontier Produce- Insulate Refrigerated Van Insulate refrigerated van to become more fuel efficient and reduce load on the A/C unit. Frontier Produce in Tulsa, Oklahoma wanted to reduce the fuel used to

Nuclear Facilities Insulation and Lead Abatement

Nuclear Facilities Looking for Insulation and Lead Abatement Nuclear Facilities Looking for Insulation and Lead Abatement Problem Multiple nuclear facility locations around the US were looking for coatings to provide surface protection from mold, lead

City of San Jose, California Waste Water Tank Insulation

City of San Jose, California Waste Water Tank Insulation Expected Energy Savings of 48,899 Therms Problem Looking for insulation and weathering resistance for outdoor concrete waste water digester tanks. Needed a tank insulation

Seattle Museum of Flight | Stop Condensation and Moisture Damage

Seattle Museum of Flight | Stop Condensation and Moisture Damage Insulation to stop condensation and moisture damage for historical aircraft ISSUE: The Restoration Team working on the world's first Jet Airliner (the DH Comet) needed

Bandvulc Group – Tire Heat Exchanger Insulation

Bandvulc Group, UK - Heat Exchanger Insulation Achieved Temperature Difference Of 30C (86F) Problem Find a better solution for insulation of heat exchanger plates used on tire molds. Solution “Bandvulc Tyres Ltd. applied Heat

UniPro, Turkey – Steam Pipe Insulation

UniPro, Turkey - Steam Pipe Insulation Reduced Steam Pipe Surface Temperature By 80c (144F) Problem Customer was looking for a way to insulate and protect against corrosion on steam pipes and multiple heat

Dairy Tank Insulation and Energy Savings

UltraSpin, Australia - Dairy Tank Insulation Improved butterfat melting consistency and reduced surface to safe touch. Problem Insulate butterfat melting tank to reduce tank surface temperature to safe to touch and to reduce

HEMA Endustri A.S. – Natural Gas Savings

HEMA Endustri A.S., Istanbul, Turkey, Process Energy Savings 10% to 15% Reduction in Natural Gas Use for Furnace Problem Hema Endustri A.S., a world-class designer and manufacturer of precision systems and components for

Turkish Textile Manufacturing Energy Savings

Turkish Textile Manufacturer - 30% Energy Savings/5 Months ROI Reduced process energy consumption between 30%-50% with ROI in 5 months. Problem Increase energy efficiency in textile manufacturing facility and lower excess heat into

Holiday Snacks Ltd. – Food Manufacturer

Holiday Snacks Ltd., Trinidad - Food Manufacturing Safe Touch Reduced oven, duct and fryer surface temperatures by 27F to 48.6F for safe touch, and lowered food manufacturing energy consumption. Problem Caribbean snack food manufacturer,

Blue Line Brewery – Beverage Manufacturer

Blue Line Brewery, New York, USA - Microbrewery Energy Savings Increased production by 30%, equating to $400 additional wholesale revenue per day. Problem Reducing heat loss and time to bring and maintain beer

Grupo Modelo – Beverage Manufacturing

Grupo Modelo, Guadalajara, Mexico - Steam Pipe Insulation Reduction of energy consumption with steam pipe insulation and reduced surface temperature by 36 degrees F   Problem Grupo Modelo needed steam pipe insulation at their

Illovo Sugar – Food Manufacturing

Illovo Sugar, South Africa - Equipment Insulation Reduced exterior temperature of their diffuser by 30C-35C / 54F-63F. Problem Illovo Sugar Limited is the largest listed sugar and alcohol manufacturer in Africa. They were

Horse Trailer Insulation – All Weather Insulation

Horse Trailer, Mammoth Spring, AR - All Weather Insulation for Comfort Easy do-it-yourself insulation to keep horse trailer dressing room more comfortable. Problem Need to insulate dressing room in horse trailer that gets

Galp Energia Refinery: Insulation & Corrosion/CUI Prevention

Galp Energia, Portugal - Oil & Gas Refinery Insulation and Corrosion/CUI Prevention Syneffex™ coatings provide effective insulation and corrosion control that withstands harsh environment. Problem Galp Energia was looking for an effective way to

Int’l Soft Drink MFG – Energy Savings

Soft Drink Manufacturer, Europe - Bottle Washing Machine Insulation Bottle washing machine insulation coating saved 398.52 MMBTU/year with payback in 13 months, and estimated GHG reduction of 2.1 metric tons/yr. Problem Save energy on

Coats plc – Textile Manufacturer

Coats plc, Global Project - Textile Manufacturing Heat Shield™ High Heat and Heat Shield™ EPX-H2O helped global textile manufacturer reduce energy consumption more than 10% and carbon emissions by 2% over 38 factories.

Manufacturer – Metal Wall Insulation

Manufacturer, Mexico - Metal Wall Heat Reduction Heat Shield™ Translucent PT reduces hot metal wall temperature by 27.2 degrees F / 15.1 degrees C and makes building more comfortable. Problem Syneffex™ Mexico Distributor,

Sipetrol – Offshore Pipeline Insulation

Sipetrol, Argentine - Offshore Pipeline Insulation Insulation and corrosion prevention of offshore oil platform piping. Problem Sipetrol needed a solution for the pipelines on their AM6 offshore platform to reduce heat loss from

Weyerhaeuser – Tank Insulation

Weyerhaeuser, Savannah, GA - Tank Insulation Insulation and protection for exterior tank to reduce heat loss and lower surface temperature. Problem Large paper manufacturer, Weyerhaeuser, was looking for a way to effectively insulate

Petrochemical – Corrosion & Insulation

Petrochemical Manufacturer Heat Shield™ High Heat Coating stops evaporation of methanol and protects tanks from corrosion in extreme environment. (Methanol Tank Insulation) Problem A petrochemical facility in the Middle East needed to significantly

PT Nukote – Corrosion & Insulation

PT Nukote, Indonesia – Corrosion Control Hot Water Pipeline Insulation Heat Shield™ Translucent PT provides effective corrosion prevention and reduces surface temperature by 27 degrees F (15 degrees C). Problem A large client

Elasteks – Textile Energy Savings

Elateks, Turkey -Textile Energy Savings Elasteks realized a 51% energy savings after coating their dyeing machines with Heat Shield™ EPX-H2O insulation coating. Problem Insulating machines that dye yarns and fabrics can be challenging

Sinopec – Oil & Gas Offshore

Sinopec, China-Oil & Gas - Fuel Oil Storage Tank Insulation Heat Shield™ High Heat provides effective insulation and corrosion control that withstands harsh marine environments while protecting from UV rays. Problem Sinopec, the

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