New Syneffex Case Study
Over 47 Percent Savings On Manufacturing Energy Costs
If youve been following our Syneffex Sustainability Series then you know we care quite a lot about helping organizations save money and live and work more sustainably. Our patented and award-winning thermal insulation technology saves our customers energy, improves safety, lowers carbon footprints, and increases asset longevity.
Just call us a one stop shop for sustainability!
Many new customers see all the great data on our products, but still wonder what the real world benefits for them may be. Well, we have a new case study hot off the presses that can help further illustrate that in real time.
Big Savings on Textile Heat Process Equipment
A customer of ours who manufactures textiles, Nerteks, couldnt be happier with the results of their energy saving trial using Syneffex Heat Shield High Heat thermal insulation and corrosion control coating. Our distributor in Turkey (Kolorgen Ltd) assisted them with an evaluation of their steam consumption savings over a period of three months. They lowered their energy consumption and energy costs by 47.5%. Outstanding!
Insulating heat process equipment, especially the type thats not easy to insulate, like yarn dyeing machines, can significantly impact your bottom line.
Here are all the details on how Nerteks saved big:
They calculate energy consumption by measuring condensed water (used steam) through hot water meters.
Side by side measurements were made on both un-insulated machines and machines coated with 10-coats of Heat Shield High Heat thermal insulation coating.
To compensate for hot water meter differences, the meters were taken off one machine and installed onto the other and vice versa.
The measurements were collected over 3 months the average is calculated.
Results per Yarn Dyeing Process Cycle:
Steam use uncoated machine: 4890 kg
Steam use High Heat insulated machine: 2569 kg
SAVINGS OF: 2321 kg steam per process cycle
ENERGY SAVINGS: 47.5%